Product

One system, everyone in their place on the shop floor.

From the tablet at the machine to the TV on the wall and the manager’s report — the same data, with no retyping.

Always included

Operator and stops

  • A stop is logged automatically from the machine pulse / status, or manually.
  • The operator picks a reason from the code list in two taps.
  • An uncoded stop never disappears — it stays visible until it is coded.
  • Runs on a tablet or touch panel next to the machine.
  • The operator cannot change the order quantity: stopping early is a pause with a reason, and the planner closes the order.
Operator tablet: the machine is down and the stop waits to be coded.
Stop in progress
Operator tablet: choosing a stop reason from the code list.
Coding in two taps
Touch panel at a machine with the current order and stops.
Touch panel

Try it as an operator

Code a stop in two taps — on your phone.

Scan the code: your phone opens the operator screen. The machine is down, you pick the reason.

Open the demoor open it here →

Module

Andon

  • Call maintenance and automation technicians, the warehouse, quality or the shift leader.
  • Escalation by level: if a call is not accepted it moves to the next level after the minutes set for that level. You can assign it or accept it.
  • Push notifications to personal Android phones; the phone shows only alarms and the basics.
  • Andon TV — an overview of open calls.
Technician phone: active alarms with time to escalation.
Technician · alarms
Andon TV with open calls per machine.
Andon TV

Try it: call a technician and don’t accept.

CNC-03Operator · Shift 1

What do you need?

Demo: 1 second = 1 minute. Minutes per level are the defaults and are set per factory.

Open for 0:00
  1. 1
    Technician10 min
    waiting
  2. 2
    Maintenance manager15 min
    waiting
  3. 3
    Production manager30 min
    waiting
  4. 4
    Plant directorno further escalation
    waiting

Pick a reason and call. If nobody accepts, the call moves one level up.

Module

MachineTakt Board

  • A shop-floor TV board with SQDCP — safety, quality, delivery, cost, people.
  • No login needed — it simply runs on the wall.
  • A machine overview on the TV.
MachineTakt Board on a TV: plant SQDCP indicators.
MachineTakt Board
Machine overview on a TV with the status of every machine.
Machine overview

Module

Planning and orders

  • Orders by phase: Planned → Allocated → Active → Interrupted → Completed.
  • Automatic allocation of orders to machines; a schedule board.
  • Surplus from an order goes to stock.
Planning: schedule of orders per machine and day.
Schedule
Planning: list of work orders by phase.
Orders

Module

ERP link

  • Pull orders from the ERP (Pantheon or in-house) and send reports back.
  • Connects through SQL Server, REST or a folder.
  • Decisions and the queue of reports are visible — nothing is lost when the link drops.
ERP link screen: synchronisation, decisions and the queue of reports.

Module

Maintenance and spare parts

  • Preventive maintenance on a schedule, work orders.
  • Machine history, MTBF and MTTR.
  • Parts catalogue, stock, automatic issue when an order or an andon call is closed.
  • Planned maintenance is outside OEE; an overrun counts as an availability loss.
Maintenance: board with planned and overdue jobs.

Always included

KPIs and reports

  • OEE = availability × performance × quality, per machine, line and shift.
  • Pareto of losses by reason — exactly where the time goes.
  • Reports for a shift, a day or a period.
KPI: OEE and its three parts with a curve over time.
OEE
KPI: losses by group and reason.
Losses by reason
Overview of all machines with status and OEE.
Overview
Report for a shift, a day or a period.
Reports

Always included

Administration

  • Roles and rights; access is open by default and restrictions are switched on when needed.
  • Machines, connections and thresholds are changed only by the supplier.

Want to see it on your machines?

Book a demo or a visit to your factory.